Tag Archives: reducer gearboxes

China Toy Marine Machinery Worm Speed Reducer Transmission Gearboxes double output worm gearbox

Solution Description

Toy Maritime Equipment Worm Velocity Reducer Transmission Gearboxes

Simple Details.

Variety Worm Equipment Box Oil Seal SKF CZPT Ksk
Ratio 7.5-one hundred SKF CZPT Ksk .06-15kw
Bearing C&U or Other Chinese Model Gear Area Hardness 56-62HRC
Lubricant Shell Artificial Oil Accessible Warranty 1 Calendar year
Worm Profile Zi Transportation Package deal Cartons +Plywood Situations
Output Torque two.6nm-3000nm Origin China
Specification NMRV571-NMRV150 HS Code 84834 0571
Coloration Blue/Silver or on Request MOQ 1PCS

 

 

Solution Description

Primary Resources:
1)housing:aluminium alloy ADC12(size 571-090) die cast iron HT200(dimensions one hundred ten-150)
two)Worm:20Cr, ZI Involute profile carbonize&quencher warmth therapy make gear area hardness up to 56-sixty two HRC After precision grinding, carburization layer’s thickness between .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

 

Thorough Images

Mixture Choices:
Input:with enter shaft, With sq. flange,With IEC regular input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic include
Worm reducers are available with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Laptop, NMRV+UDL, NMRV+MOTORS

 

Exploded Check out:

 

Item Parameters

 
Outdated Model     
  New Model     Ratio     Center Distance  Electrical power Input Dia.  Output Dia.    Output Torque Weight
RV571     7.5~100   25mm   .06KW~.12KW  Φ9 Φ11 21N.m  .7kgs
RV030 RW030 7.5~one hundred 30mm   .06KW~.25KW Φ9(Φ11) Φ14 45N.m  one.2kgs
RV040 RW040 seven.5~100 40mm   .09KW~.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  two.3kgs
RV050 RW050 seven.5~one hundred 50mm   .12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 seven.5~100 63mm   .18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 seven.5~one hundred 75mm   .25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~a hundred 90mm   .37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~a hundred 110mm   .55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 seven.5~one hundred 130mm   .75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

GMRV Outline Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 eighty 97 54 forty four fourteen fifty five 32 fifty six 63 sixty five 29 55 40 57 thirty 75 forty four 6.5 21 5.5 M6*ten(n=4) 5 sixteen.3 27
040 a hundred 121.5 70 sixty 18(19) sixty 43 71 seventy eight 75 36.five 70 fifty seventy one.five 40 87 fifty five six.5 26 six.5 M6*10(n=4) 45° 6 twenty.8(21.8) 35
050 a hundred and twenty 144 80 70 twenty five(24) 70 49 85 92 eighty five 43.5 eighty 60 84 50 a hundred 64 8.five 30 7 M8*12(n=4) 45° 8 28.3(27.3) forty
063 144 174 one hundred 85 twenty five(28) eighty 67 103 112 95 53 95 seventy two 102 63 a hundred and ten eighty 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 one hundred twenty 90 28(35) 95 72 112 one hundred twenty one hundred fifteen fifty seven 112.5 86 119 75 140 ninety three 11 forty ten M8*fourteen(n=8) 45° 8(10) 31.3(38.3) sixty
090 206 238 one hundred forty a hundred 35(38) one hundred ten seventy four one hundred thirty 140 one hundred thirty sixty seven 129.five 103 135 90 160 102 thirteen 45 eleven M10*sixteen(n=8) 45° ten 38.3(41.3) 70
a hundred and ten 255 295 one hundred seventy a hundred and fifteen forty two one hundred thirty 144 155 165 seventy four 160 127.five 167.5 110 200 one hundred twenty five fourteen fifty 14 M10*18(n=8) 45° twelve forty five.3 85
130 293 335 two hundred one hundred twenty forty five 180 155 170 215 81 179 146.five 187.5 one hundred thirty 250 one hundred forty sixteen sixty fifteen M12*20(n=8) 45° fourteen forty eight.eight a hundred
one hundred fifty 340 four hundred 240 one hundred forty five fifty 180 185 200 215 96 210 170 230 150 250 a hundred and eighty eighteen seventy two.five eighteen M12*22(n=8) 45° fourteen fifty three.eight  120  

 

 

Good quality Control
Top quality:Insist on Enhancement,Strive for CZPT With the development of gear production indurstry,consumer by no means satirsfy with the recent quality of our goods,on the contrary,wcreate the value of quality.
High quality policy:to enhance the overall stage in the discipline of energy transmission  
Top quality See:Continuous Improvement , pursuit of excellence
Top quality Philosophy:Quality produces value

three. Incoming Quality Control
To build the AQL suitable level of incoming material handle, to offer the content for the whole inspection, sampling, immunity. On the acceptance of certified items to warehousing, substandard products to just take return, verify, rework, rework inspection dependable for tracking negative, to keep an eye on the supplier to take corrective steps to avert recurrence.

four. Approach Good quality Control
The production internet site of the first examination, inspection and ultimate inspection, sampling in accordance to the specifications of some initiatives, judging the good quality alter pattern located abnormal phenomenon of production, and supervise the production section to increase, eliminate the irregular phenomenon or state

5. FQC(Closing QC)
After the producing section will total the item, stand in the customer’s situation on the completed merchandise high quality verification, in buy to make sure the high quality of client anticipations and demands.

6. OQC(Outgoing QC)
Following the merchandise sample inspection to figure out the experienced, permitting storage, but when the finished item from the warehouse prior to the official shipping of the goods, there is a verify, this is known as the cargo inspection.Check articles:In the warehouse storage and transfer status to verify, while confirming the delivery of the product is a product inspection to establish the competent

Certifications

packaging

FAQ

one. How to select a gearbox which meets our prerequisite?

You can refer to our catalogue to choose the gearbox or we can support to choose when you supply

the complex details of essential output torque, output pace and motor parameter and many others.

 

2. What data shall we give prior to placing a obtain purchase?

a) Sort of the gearbox, ratio, input and output sort, enter flange, mounting position, and motor informationetc.

b) Housing colour.

c) Acquire quantity.

d) Other specific demands.

 

three. What industries are your gearboxes being used?

Our gearboxes are commonly employed in the areas of textile, food processing, beverage, chemical industry,

escalator,computerized storage products, metallurgy, tabacco, environmental protection, logistics and and so forth.

 

four. Doyou sell motors?

We have secure motor suppliers who have been coperating with us for a prolonged-time. They can supply motors

with high good quality.  

 

US $30-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Transport Package: Wooden Case

###

Customization:

###

Type Worm Gear Box Oil Seal SKF Nak Ksk
Ratio 7.5-100 SKF Nak Ksk 0.06-15kw
Bearing C&U or Other Chinese Brand Gear Surface Hardness 56-62HRC
Lubricant Shell Synthetic Oil Available Warranty 1 Year
Worm Profile Zi Transport Package Cartons +Plywood Cases
Output Torque 2.6nm-3000nm Origin China
Specification NMRV025-NMRV150 HS Code 8483409090
Color Blue/Silver or on Request MOQ 1PCS

###

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  
US $30-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Transport Package: Wooden Case

###

Customization:

###

Type Worm Gear Box Oil Seal SKF Nak Ksk
Ratio 7.5-100 SKF Nak Ksk 0.06-15kw
Bearing C&U or Other Chinese Brand Gear Surface Hardness 56-62HRC
Lubricant Shell Synthetic Oil Available Warranty 1 Year
Worm Profile Zi Transport Package Cartons +Plywood Cases
Output Torque 2.6nm-3000nm Origin China
Specification NMRV025-NMRV150 HS Code 8483409090
Color Blue/Silver or on Request MOQ 1PCS

###

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China Toy Marine Machinery Worm Speed Reducer Transmission Gearboxes     double output worm gearbox	China Toy Marine Machinery Worm Speed Reducer Transmission Gearboxes     double output worm gearbox
editor by czh 2023-01-18

China Gear Boxes Worm Speed Reducer Transmission Gearboxes with High Quality cast iron worm gearbox

Product Description

equipment packing containers Worm Velocity Reducer Transmission Gearboxes with Large High quality

Standard Data.

Sort Worm Gear Box Oil Seal SKF CZPT Ksk
Ratio 7.5-a hundred SKF CZPT Ksk .06-15kw
Bearing C&U or Other Chinese Manufacturer Equipment Surface area Hardness fifty six-62HRC
Lubricant Shell Synthetic Oil Available Guarantee 1 Calendar year
Worm Profile Zi Transportation Package deal Cartons +Plywood Situations
Output Torque two.6nm-3000nm Origin China
Specification NMRV571-NMRV150 HS Code 84834 0571
Coloration Blue/Silver or on Ask for MOQ 1PCS

 

 

Item Description

Principal Materials:
one)housing:aluminium alloy ADC12(measurement 571-090) die cast iron HT200(dimension one hundred ten-150)
two)Worm:20Cr, ZI Involute profile carbonize&quencher heat treatment method make gear floor hardness up to 56-62 HRC Following precision grinding, carburization layer’s thickness between .3-.5mm.
three)Worm Wheel:wearable stannum alloy CuSn10-one

 

In depth Images

Blend Alternatives:
Input:with enter shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic protect
Worm reducers are accessible with diffferent combos: NMRV+NMRV, NMRV+NRV, NMRV+Personal computer, NMRV+UDL, NMRV+MOTORS

 

Exploded See:

 

Item Parameters

 
Aged Model     
  New Model     Ratio     Center Distance  Electrical power Enter Dia.  Output Dia.    Output Torque Bodyweight
RV571     7.5~100   25mm   .06KW~.12KW  Φ9 Φ11 21N.m  .7kgs
RV030 RW030 seven.5~a hundred 30mm   .06KW~.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 seven.5~a hundred 40mm   .09KW~.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  two.3kgs
RV050 RW050 7.5~a hundred 50mm   .12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 seven.5~one hundred 63mm   .18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~one hundred 75mm   .25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~one hundred 90mm   .37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 seven.5~100 110mm   .55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~a hundred 130mm   .75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  forty eight.0kgs
RV150 RW150 seven.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

GMRV Outline Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 eighty ninety seven 54 forty four 14 fifty five 32 56 sixty three sixty five 29 fifty five 40 57 30 75 forty four 6.five 21 five.five M6*10(n=4) 5 16.3 27
040 one hundred 121.5 70 sixty eighteen(19) 60 forty three 71 78 75 36.five 70 fifty 71.five forty 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 twenty.8(21.8) 35
050 120 one hundred forty four eighty 70 twenty five(24) 70 forty nine eighty five ninety two 85 forty three.five 80 sixty eighty four fifty a hundred 64 8.five thirty 7 M8*twelve(n=4) 45° eight 28.3(27.3) forty
063 one hundred forty four 174 100 85 25(28) eighty 67 103 112 95 fifty three ninety five 72 102 63 a hundred and ten eighty 8.five 36 8 M8*12(n=8) 45° eight 28.3(31.3) 50
075 172 205 one hundred twenty 90 28(35) ninety five 72 112 one hundred twenty one hundred fifteen fifty seven 112.five 86 119 75 a hundred and forty ninety three 11 forty 10 M8*fourteen(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) a hundred and ten seventy four 130 140 130 sixty seven 129.five 103 a hundred thirty five 90 one hundred sixty 102 thirteen 45 eleven M10*sixteen(n=8) 45° 10 38.3(41.3) 70
a hundred and ten 255 295 170 115 42 a hundred thirty 144 155 a hundred sixty five 74 a hundred and sixty 127.five 167.5 a hundred and ten 200 one hundred twenty five 14 50 14 M10*18(n=8) 45° twelve 45.3 eighty five
one hundred thirty 293 335 two hundred one hundred twenty forty five one hundred eighty one hundred fifty five 170 215 81 179 146.five 187.five one hundred thirty 250 140 sixteen 60 fifteen M12*twenty(n=8) 45° fourteen 48.eight a hundred
one hundred fifty 340 400 240 one hundred forty five fifty 180 185 two hundred 215 96 210 170 230 a hundred and fifty 250 one hundred eighty 18 seventy two.five 18 M12*22(n=8) 45° 14 fifty three.eight  120  

 

 

Good quality Manage
Quality:Insist on Enhancement,Strive for CZPT With the improvement of tools manufacturing indurstry,buyer in no way satirsfy with the recent good quality of our goods,on the contrary,wcreate the price of top quality.
Quality coverage:to increase the total degree in the discipline of electricity transmission  
Quality Look at:Steady Improvement , pursuit of excellence
High quality Philosophy:High quality produces worth

3. Incoming Quality Management
To build the AQL acceptable stage of incoming substance management, to offer the materials for the total inspection, sampling, immunity. On the acceptance of certified items to warehousing, substandard goods to get return, verify, rework, rework inspection dependable for tracking undesirable, to check the supplier to just take corrective measures to stop recurrence.

four. Method Quality Manage
The production site of the very first assessment, inspection and final inspection, sampling according to the demands of some tasks, judging the top quality modify pattern located irregular phenomenon of production, and supervise the manufacturing office to improve, remove the irregular phenomenon or state

five. FQC(Closing QC)
After the production department will total the product, stand in the customer’s position on the finished solution quality verification, in order to guarantee the high quality of client anticipations and wants.

six. OQC(Outgoing QC)
Soon after the item sample inspection to determine the certified, allowing storage, but when the concluded merchandise from the warehouse before the formal shipping and delivery of the items, there is a examine, this is named the cargo inspection.Check out content material:In the warehouse storage and transfer position to confirm, even though confirming the delivery of the solution is a solution inspection to decide the certified

Certifications

packaging

FAQ

1. How to decide on a gearbox which fulfills our need?

You can refer to our catalogue to select the gearbox or we can assist to pick when you offer

the technical information of needed output torque, output velocity and motor parameter etc.

 

2. What information shall we give before positioning a acquire buy?

a) Kind of the gearbox, ratio, input and output variety, enter flange, mounting position, and motor informationetc.

b) Housing shade.

c) Purchase quantity.

d) Other particular requirements.

 

three. What industries are your gearboxes currently being used?

Our gearboxes are broadly employed in the areas of textile, foods processing, beverage, chemical market,

escalator,automatic storage gear, metallurgy, tabacco, environmental protection, logistics and and many others.

 

four. Doyou market motors?

We have steady motor suppliers who have been coperating with us for a extended-time. They can supply motors

with large quality.  

 

US $30-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Transport Package: Wooden Case

###

Customization:

###

Type Worm Gear Box Oil Seal SKF Nak Ksk
Ratio 7.5-100 SKF Nak Ksk 0.06-15kw
Bearing C&U or Other Chinese Brand Gear Surface Hardness 56-62HRC
Lubricant Shell Synthetic Oil Available Warranty 1 Year
Worm Profile Zi Transport Package Cartons +Plywood Cases
Output Torque 2.6nm-3000nm Origin China
Specification NMRV025-NMRV150 HS Code 8483409090
Color Blue/Silver or on Request MOQ 1PCS

###

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  
US $30-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Transport Package: Wooden Case

###

Customization:

###

Type Worm Gear Box Oil Seal SKF Nak Ksk
Ratio 7.5-100 SKF Nak Ksk 0.06-15kw
Bearing C&U or Other Chinese Brand Gear Surface Hardness 56-62HRC
Lubricant Shell Synthetic Oil Available Warranty 1 Year
Worm Profile Zi Transport Package Cartons +Plywood Cases
Output Torque 2.6nm-3000nm Origin China
Specification NMRV025-NMRV150 HS Code 8483409090
Color Blue/Silver or on Request MOQ 1PCS

###

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Gear Boxes Worm Speed Reducer Transmission Gearboxes with High Quality     cast iron worm gearboxChina Gear Boxes Worm Speed Reducer Transmission Gearboxes with High Quality     cast iron worm gearbox
editor by czh 2022-11-30

China high quality High Efficiency Noise Shaft Reducer Aluminum Worm Gearboxes Reduction Speed Large Torque near me manufacturer

Solution Description

Merchandise Description

Merchandise Parameters

Packaging & Delivery

Company Profile

How to Decide on the Appropriate Worm Shaft

You might be curious to know how to decide on the appropriate Worm Shaft. In this article, you will discover about worm modules with the identical pitch diameter, Double-thread worm gears, and Self-locking worm generate. Once you have decided on the proper Worm Shaft, you will uncover it simpler to use the equipment in your home. There are numerous positive aspects to selecting the appropriate Worm Shaft. Go through on to learn much more.
worm shaft

Concave shape

The concave shape of a worm’s shaft is an essential characteristic for the design of a worm gearing. Worm gearings can be located in a broad variety of styles, and the basic profile parameters are obtainable in professional and agency literature. These parameters are utilised in geometry calculations, and a selection of the proper worm gearing for a distinct software can be based on these demands.
The thread profile of a worm is defined by the tangent to the axis of its major cylinder. The tooth are formed in a straight line with a slightly concave condition alongside the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is frequently employed when the quantity of enamel is greater than a particular limit.
The geometry of a worm gear relies upon on the variety and manufacturer. In the earliest times, worms ended up produced equivalent to simple screw threads, and could be chased on a lathe. Throughout this time, the worm was usually made with straight-sided tools to create threads in the acme plane. Afterwards, grinding strategies improved the thread end and diminished distortions resulting from hardening.
When a worm gearing has multiple enamel, the pitch angle is a key parameter. A greater pitch angle boosts performance. If you want to boost the pitch angle without having growing the variety of teeth, you can exchange a worm pair with a diverse amount of thread starts. The helix angle should enhance while the heart length remains consistent. A higher pitch angle, nevertheless, is virtually by no means used for power transmissions.
The minimum amount of equipment tooth is dependent on the angle of strain at zero gearing correction. The diameter of the worm is d1, and is dependent on a identified module worth, mx or mn. Typically, larger values of m are assigned to larger modules. And a smaller sized number of teeth is named a minimal pitch angle. In circumstance of a lower pitch angle, spiral gearing is used. The pitch angle of the worm equipment is more compact than 10 levels.
worm shaft

Several-thread worms

Multi-thread worms can be divided into sets of a single, two, or four threads. The ratio is established by the amount of threads on every established and the number of teeth on the equipment. The most common worm thread counts are 1,2,4, and 6. To locate out how several threads you have, rely the start and conclude of every single thread and divide by two. Employing this strategy, you will get the correct thread rely each time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The direct angle is finest at the throat, and decreases on both sides. The curvature radius r” may differ proportionally with the worm’s radius, or pitch angle at the deemed point. Consequently, the worm prospects angle, r, is elevated with diminished inclination and decreases with rising inclination.
Multi-thread worms are characterized by a consistent leverage between the gear area and the worm threads. The ratio of worm-tooth surfaces to the worm’s duration varies, which enables the wormgear to be adjusted in the exact same path. To enhance the equipment get in touch with in between the worm and equipment, the tangent relationship among the two surfaces is best.
The efficiency of worm equipment drives is largely dependent on the helix angle of the worm. Multiple thread worms can enhance the effectiveness of the worm equipment push by as considerably as twenty five to fifty% when compared to solitary-thread worms. Worm gears are produced of bronze, which lowers friction and warmth on the worm’s enamel. A specialised equipment can reduce the worm gears for highest performance.

Double-thread worm gears

In a lot of various programs, worm gears are utilised to drive a worm wheel. These gears are distinctive in that the worm cannot be reversed by the electricity applied to the worm wheel. Simply because of their self-locking properties, they can be utilised to avoid reversing motion, though this is not a trusted perform. Purposes for worm gears incorporate hoisting gear, elevators, chain blocks, fishing reels, and automotive energy steering. Simply because of their compact measurement, these gears are usually utilised in applications with minimal area.
Worm sets typically exhibit much more wear than other kinds of gears, and this implies that they demand much more constrained get in touch with patterns in new areas. Worm wheel enamel are concave, producing it tough to evaluate tooth thickness with pins, balls, and gear tooth calipers. To evaluate tooth thickness, even so, you can evaluate backlash, a measurement of the spacing amongst enamel in a equipment. Backlash can vary from one worm gear to another, so it is critical to examine the backlash at many factors. If the backlash is distinct in two locations, this suggests that the enamel may possibly have different spacing.
One-thread worm gears offer high velocity reduction but lower performance. A multi-thread worm gear can give substantial efficiency and substantial speed, but this will come with a trade-off in terms of horsepower. Even so, there are numerous other purposes for worm gears. In addition to hefty-responsibility programs, they are often utilized in light-weight-duty gearboxes for a variety of capabilities. When employed in conjunction with double-thread worms, they let for a significant velocity reduction in 1 step.
Stainless-metal worm gears can be utilized in damp environments. The worm equipment is not susceptible to rust and is ideal for soaked and moist environments. The worm wheel’s easy surfaces make cleansing them simple. Nevertheless, they do need lubricants. The most typical lubricant for worm gears is mineral oil. This lubricant is created to protect the worm generate.
worm shaft

Self-locking worm push

A self-locking worm generate stops the platform from transferring backward when the motor stops. A dynamic self-locking worm generate is also possible but does not include a holding brake. This sort of self-locking worm drive is not susceptible to vibrations, but might rattle if released. In addition, it may demand an further brake to maintain the platform from relocating. A positive brake may possibly be needed for basic safety.
A self-locking worm drive does not enable for the interchangeability of the pushed and driving gears. This is in contrast to spur gear trains that enable each to interchange positions. In a self-locking worm travel, the driving equipment is usually engaged and the driven equipment remains stationary. The generate mechanism locks automatically when the worm is operated in the improper method. A number of sources of info on self-locking worm gears incorporate the Machinery’s Handbook.
A self-locking worm generate is not challenging to construct and has a wonderful mechanical gain. In fact, the output of a self-locking worm generate can not be backdriven by the enter shaft. DIYers can create a self-locking worm push by modifying threaded rods and off-the-shelf gears. Nonetheless, it is easier to make a ratchet and pawl system, and is significantly significantly less costly. Nevertheless, it is important to recognize that you can only generate a single worm at a time.
One more gain of a self-locking worm drive is the truth that it is not achievable to interchange the input and output shafts. This is a key reward of utilizing such a mechanism, as you can achieve large equipment reduction with no increasing the dimension of the gear box. If you might be thinking about purchasing a self-locking worm equipment for a particular software, think about the subsequent suggestions to make the appropriate selection.
An enveloping worm gear established is greatest for apps requiring substantial precision and performance, and least backlash. Its tooth are shaped in a different way, and the worm’s threads are modified to improve floor get in touch with. They are a lot more costly to manufacture than their one-commence counterparts, but this variety is best for applications in which precision is crucial. The worm generate is also a excellent alternative for large vehicles simply because of their huge dimension and high-torque ability.

China high quality High Efficiency Noise Shaft Reducer Aluminum Worm Gearboxes Reduction Speed Large Torque     near me manufacturer China high quality High Efficiency Noise Shaft Reducer Aluminum Worm Gearboxes Reduction Speed Large Torque     near me manufacturer

China factory Gear Boxes Worm Speed Reducer Transmission Gearboxes with High Quality with Great quality

Product Description

equipment boxes Worm Velocity Reducer Transmission Gearboxes with Higher Good quality

Simple Details.

 

 

Merchandise Description

Major Materials:
one)housing:aluminium alloy ADC12(dimension 571-090) die cast iron HT200(measurement one hundred ten-a hundred and fifty)
two)Worm:20Cr, ZI Involute profile carbonize&quencher warmth remedy make gear floor hardness up to fifty six-sixty two HRC Right after precision grinding, carburization layer’s thickness in between .3-.5mm.
three)Worm Wheel:wearable stannum alloy CuSn10-1

 

Comprehensive Images

Blend Alternatives:
Enter:with input shaft, With square flange,With IEC normal input flange
Output:with torque arm, output flange, solitary output shaft, double output shaft, plastic protect
Worm reducers are available with diffferent mixtures: NMRV+NMRV, NMRV+NRV, NMRV+Computer, NMRV+UDL, NMRV+MOTORS

 

Exploded See:

 

Product Parameters

GMRV Outline Dimension:

 

 

Top quality Management
Good quality:Insist on Advancement,Try for CZPT With the development of products producing indurstry,customer by no means satirsfy with the existing top quality of our products,on the opposite,wcreate the benefit of high quality.
Good quality policy:to boost the general amount in the discipline of power transmission  
High quality Check out:Continuous Advancement , pursuit of excellence
High quality Philosophy:Top quality produces value

three. Incoming Top quality Control
To set up the AQL satisfactory degree of incoming content handle, to provide the substance for the entire inspection, sampling, immunity. On the acceptance of qualified items to warehousing, substandard goods to just take return, check out, rework, rework inspection liable for monitoring poor, to check the provider to consider corrective steps to prevent recurrence.

4. Method High quality Management
The producing web site of the initial evaluation, inspection and ultimate inspection, sampling in accordance to the demands of some initiatives, judging the high quality change development located irregular phenomenon of production, and supervise the generation section to increase, remove the irregular phenomenon or condition

5. FQC(Final QC)
Right after the production department will comprehensive the merchandise, stand in the customer’s placement on the concluded product quality verification, in buy to guarantee the high quality of client expectations and demands.

six. OQC(Outgoing QC)
Soon after the merchandise sample inspection to establish the competent, enabling storage, but when the concluded product from the warehouse prior to the formal delivery of the products, there is a examine, this is known as the cargo inspection.Verify content material:In the warehouse storage and transfer status to confirm, while confirming the shipping of the merchandise is a product inspection to determine the qualified

Certifications

packaging

FAQ

one. How to pick a gearbox which meets our prerequisite?

You can refer to our catalogue to pick the gearbox or we can aid to choose when you supply

the specialized info of needed output torque, output pace and motor parameter and many others.

 

two. What information shall we give prior to inserting a purchase get?

a) Sort of the gearbox, ratio, enter and output sort, enter flange, mounting position, and motor informationetc.

b) Housing shade.

c) Acquire quantity.

d) Other unique requirements.

 

3. What industries are your gearboxes being utilised?

Our gearboxes are commonly utilized in the regions of textile, foodstuff processing, beverage, chemical business,

escalator,automated storage products, metallurgy, tabacco, environmental defense, CZPT and and so forth.

 

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What Are Worm Gears and Worm Shafts?

If you might be hunting for a fishing reel with a worm equipment system, you’ve probably arrive throughout the time period ‘worm gear’. But what are worm gears and worm shafts? And what are the benefits and down sides of worm gears? Let’s consider a nearer appear! Read on to learn much more about worm gears and shafts! Then you will be properly on your way to acquiring a reel with a worm equipment method.
worm shaft

worm equipment reducers

Worm shaft reducers have a quantity of advantages in excess of conventional gear reduction mechanisms. Very first, they’re highly productive. Even though solitary phase worm reducers have a highest reduction ratio of about five to sixty, hypoid gears can normally go up to a maximum of 1 hundred and 20 instances. A worm shaft reducer is only as successful as the gearing it utilizes. This write-up will talk about some of the rewards of using a hypoid gear set, and how it can benefit your company.
To assemble a worm shaft reducer, very first take away the flange from the motor. Then, remove the output bearing provider and output gear assembly. And lastly, set up the intermediate worm assembly through the bore opposite to the attachment housing. After set up, you must meticulously eliminate the bearing provider and the gear assembly from the motor. Do not neglect to remove the oil seal from the housing and motor flange. During this process, you have to use a small hammer to faucet around the confront of the plug around the outdoors diameter of the housing.
Worm gears are often employed in reversing prevention programs. The backlash of a worm equipment can boost with dress in. Even so, a duplex worm gear was developed to address this dilemma. This type of gear demands a scaled-down backlash but is still very precise. It utilizes various qualified prospects for the opposing tooth confront, which continuously alters its tooth thickness. Worm gears can also be modified axially.

worm gears

There are a pair of different types of lubricants that are utilised in worm gears. The very first, polyalkylene glycols, are employed in instances the place large temperature is not a problem. This variety of lubricant does not have any waxes, which makes it an superb choice in reduced-temperature applications. However, these lubricants are not appropriate with mineral oils or some types of paints and seals. Worm gears usually function a steel worm and a brass wheel. The brass wheel is significantly less difficult to transform than steel and is usually modeled as a sacrificial part.
The worm gear is most successful when it is used in modest and compact apps. Worm gears can drastically increase torque or lessen velocity, and they are frequently employed exactly where place is an concern. Worm gears are between the smoothest and quietest gear programs on the market place, and their meshing performance is outstanding. Nevertheless, the worm gear calls for large-high quality manufacturing to carry out at its maximum amounts. If you happen to be contemplating a worm gear for a venture, it really is critical to make positive that you discover a producer with a extended and large high quality reputation.
The pitch diameters of the two worm and pinion gears have to match. The two worm cylinders in a worm wheel have the exact same pitch diameter. The worm wheel shaft has two pitch cylinders and two threads. They are equivalent in pitch diameter, but have distinct advancing angles. A self-locking worm equipment, also recognized as a wormwheel, is normally self-locking. In addition, self-locking worm gears are straightforward to put in.

worm shafts

The deflection of worm shafts varies with toothing parameters. In addition to toothing duration, worm equipment dimensions and pressure angle, worm equipment dimensions and variety of helical threads are all influencing aspects. These variants are modeled in the common ISO/TS 14521 reference gear. This desk demonstrates the variants in every parameter. The ID implies the worm shaft’s middle distance. In addition, a new calculation strategy is introduced for identifying the equal bending diameter of the worm.
The deflection of worm shafts is investigated making use of a four-phase method. 1st, the finite component method is utilized to compute the deflection of a worm shaft. Then, the worm shaft is experimentally tested, evaluating the benefits with the corresponding simulations. The final phase of the simulation is to take into account the toothing geometry of 15 various worm gear toothings. The benefits of this phase confirm the modeled outcomes.
The lead on the appropriate and still left tooth surfaces of worms is the very same. Even so, the lead can be diverse alongside the worm shaft. This is named twin lead worm equipment, and is utilized to eradicate enjoy in the main worm equipment of hobbing machines. The pitch diameters of worm modules are equal. The identical basic principle applies to their pitch diameters. Usually, the guide angle boosts as the number of threads decreases. Hence, the greater the direct angle, the significantly less self-locking it turns into.
worm shaft

worm gears in fishing reels

Fishing reels normally contain worm shafts as a portion of the building. Worm shafts in fishing reels allow for uniform worm winding. The worm shaft is hooked up to a bearing on the rear wall of the reel device through a gap. The worm shaft’s front finish is supported by a concave gap in the front of the reel unit. A typical fishing reel may also have a worm shaft attached to the sidewall.
The gear assistance part 29 supports the rear stop of the pinion gear twelve. It is a thick rib that protrudes from the lid portion 2 b. It is mounted on a bushing 14 b, which has a by means of hole by way of which the worm shaft twenty passes. This worm equipment supports the worm. There are two sorts of worm gears accessible for fishing reels. The two types of worm gears might have various quantity of tooth or they may possibly be the exact same.
Standard worm shafts are manufactured of stainless metal. Stainless metal worm shafts are specifically corrosion-resistant and tough. Worm shafts are utilised on spinning reels, spin-casting reels, and in numerous electrical instruments. A worm shaft can be reversible, but it is not totally reputable. There are several benefits of worm shafts in fishing reels. These fishing reels also characteristic a line winder or amount winder.

worm gears in electrical equipment

Worms have different tooth designs that can assist improve the load carrying capability of a worm equipment. Different tooth shapes can be used with round or secondary curve cross sections. The pitch position of the cross segment is the boundary for this sort of mesh. The mesh can be possibly positive or unfavorable relying on the desired torque. Worm tooth can also be inspected by measuring them more than pins. In several cases, the direct thickness of a worm can be modified utilizing a gear tooth caliper.
The worm shaft is fixed to the reduced case area 8 by means of a rubber bush 13. The worm wheel 3 is connected to the joint shaft twelve. The worm 2 is coaxially hooked up to the shaft conclude section 12a. This joint shaft connects to a swing arm and rotates the worm wheel 3.
The backlash of a worm equipment might be enhanced if the worm is not mounted correctly. To fix the dilemma, makers have produced duplex worm gears, which are suitable for small backlash purposes. Duplex worm gears make use of various sales opportunities on each tooth experience for steady modify in tooth thickness. In this way, the centre length of the worm gear can be modified without having changing the worm’s design.

worm gears in engines

Making use of worm shafts in engines has a couple of rewards. Very first of all, worm gears are peaceful. The equipment and worm encounter shift in opposite directions so the strength transferred is linear. Worm gears are well-liked in purposes the place torque is critical, such as elevators and lifts. Worm gears also have the edge of getting made from gentle resources, making them straightforward to lubricate and to use in apps the place sound is a issue.
Lubricants are required for worm gears. The viscosity of lubricants decides whether the worm is capable to contact the gear or wheel. Common lubricants are ISO 680 and 460, but greater viscosity oil is not uncommon. It is vital to use the right lubricants for worm gears, because they can’t be lubricated indefinitely.
Worm gears are not advisable for engines due to their constrained efficiency. The worm gear’s spiral motion causes a considerable reduction in room, but this requires a large volume of lubrication. Worm gears are susceptible to breaking down due to the fact of the stress placed on them. Furthermore, their constrained pace can trigger substantial harm to the gearbox, so watchful maintenance is essential. To make certain worm gears continue being in prime situation, you need to examine and clean them often.
worm shaft

Techniques for manufacturing worm shafts

A novel technique to production worm shafts and gearboxes is supplied by the techniques of the existing invention. Elements of the strategy include manufacturing the worm shaft from a frequent worm shaft blank getting a outlined outer diameter and axial pitch. The worm shaft blank is then tailored to the sought after gear ratio, resulting in a gearbox loved ones with several gear ratios. The preferred approach for producing worm shafts and gearboxes is outlined below.
A worm shaft assembly approach may possibly involve establishing an axial pitch for a given frame measurement and reduction ratio. A one worm shaft blank typically has an outer diameter of one hundred millimeters, which is the measurement of the worm gear set’s heart distance. Upon completion of the assembly process, the worm shaft has the desired axial pitch. Techniques for producing worm shafts include the following:
For the design and style of the worm gear, a large degree of conformity is necessary. Worm gears are categorized as a screw pair in the decrease pairs. Worm gears have higher relative sliding, which is useful when comparing them to other kinds of gears. Worm gears demand very good surface complete and rigid positioning. Worm equipment lubrication typically comprises surface energetic additives such as silica or phosphor-bronze. Worm gear lubricants are typically blended. The lubricant film that types on the gear tooth has little impact on put on and is usually a good lubricant.

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Merchandise Description

Wp Worm Gearbox Reducer China Gear Box and Gearboxes WPA WPA WPS WPDA WPWT WPWKO WPDX WPKA WPDS WPDA WPO gearbox

 

Characteristics

1. Compact composition and easy assembly
two. Broad speed ranges and higher torque
3. Low noise, good sealing functionality, substantial effectiveness
4. Stable and protected, prolonged life time, common
5. Multi-structure, various assembling methods

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FAQ

 

Q: Can you make the equipment device with customization?
A: Of course, we can personalize for every your ask for, like flange, shaft, configuration, substance, and many others.

Q: Do you offer samples?
A: Of course. The sample is offered for screening.

Q: What is your MOQ?
A: It is 10pcs for the starting of our business.

Q: What is your guide time?
A: Regular merchandise need 5-30days, a little bit more time for custom-made merchandise.

Q: Do you give technological support?
A: Of course. Our organization have design and improvement team, we can provide technological help if you
want.

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A: T/T and L/C are chosen, with a different currency, including USD, EUR, RMB, and so forth.

Q: How can I know the merchandise is suitable for me?
A: >1ST affirm drawing and specification >2nd take a look at sample >3rd start mass generation.

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Worm Shafts and Gearboxes

If you have a gearbox, you may possibly be questioning what the very best Worm Shaft is for your application. There are many things to consider, such as the Concave condition, Amount of threads, and Lubrication. This report will clarify each and every element and assist you pick the correct Worm Shaft for your gearbox. There are a lot of alternatives offered on the industry, so never be reluctant to shop around. If you are new to the entire world of gearboxes, read on to discover more about this common variety of gearbox.
worm shaft

Concave form

The geometry of a worm gear differs substantially dependent on its manufacturer and its intended use. Early worms had a basic profile that resembled a screw thread and could be chased on a lathe. Afterwards, instruments with a straight sided g-angle had been created to make threads that were parallel to the worm’s axis. Grinding was also produced to enhance the finish of worm threads and lessen distortions that arise with hardening.
To select a worm with the proper geometry, the diameter of the worm equipment need to be in the same device as the worm’s shaft. As soon as the simple profile of the worm equipment is decided, the worm gear enamel can be specified. The calculation also requires an angle for the worm shaft to avoid it from overheating. The angle of the worm shaft must be as near to the vertical axis as attainable.
Double-enveloping worm gears, on the other hand, do not have a throat close to the worm. They are helical gears with a straight worm shaft. Considering that the enamel of the worm are in speak to with every single other, they create significant friction. Unlike double-enveloping worm gears, non-throated worm gears are a lot more compact and can take care of scaled-down hundreds. They are also straightforward to manufacture.
The worm gears of various makers supply many positive aspects. For instance, worm gears are one particular of the most successful methods to improve torque, even though decrease-high quality components like bronze are difficult to lubricate. Worm gears also have a reduced failure rate simply because they allow for significant leeway in the layout procedure. Regardless of the variances amongst the two standards, the overall functionality of a worm equipment program is the very same.
The cone-shaped worm is one more sort. This is a technological scheme that combines a straight worm shaft with a concave arc. The concave arc is also a valuable utility product. Worms with this condition have far more than a few contacts at the identical time, which means they can minimize a big diameter without having abnormal dress in. It is also a fairly lower-price product.
worm shaft

Thread pattern

A very good worm equipment requires a ideal thread pattern. There are a few essential parameters that establish how very good a thread pattern is. First of all, the threading pattern have to be ACME-threaded. If this is not feasible, the thread need to be manufactured with straight sides. Then, the linear pitch of the “worm” must be the same as the round pitch of the corresponding worm wheel. In straightforward phrases, this implies the pitch of the “worm” is the exact same as the circular pitch of the worm wheel. A rapid-change gearbox is typically utilized with this variety of worm gear. Alternatively, direct-screw alter gears are utilised rather of a quick-modify gear box. The pitch of a worm equipment equals the helix angle of a screw.
A worm gear’s axial pitch have to match the circular pitch of a gear with a higher axial pitch. The round pitch is the length amongst the points of tooth on the worm, whilst the axial pitch is the length among the worm’s tooth. An additional element is the worm’s lead angle. The angle amongst the pitch cylinder and worm shaft is called its guide angle, and the increased the lead angle, the greater the performance of a gear.
Worm equipment tooth geometry varies relying on the producer and intended use. In early worms, threading resembled the thread on a screw, and was simply chased employing a lathe. Later, grinding enhanced worm thread finishes and minimized distortions from hardening. As a end result, these days, most worm gears have a thread pattern corresponding to their size. When picking a worm equipment, make confident to verify for the quantity of threads prior to buying it.
A worm gear’s threading is critical in its procedure. Worm teeth are usually cylindrical, and are arranged in a pattern similar to screw or nut threads. Worm teeth are often formed on an axis of perpendicular in comparison to their parallel counterparts. Since of this, they have better torque than their spur equipment counterparts. Moreover, the gearing has a minimal output speed and higher torque.

Amount of threads

Various sorts of worm gears use diverse numbers of threads on their planetary gears. A solitary threaded worm gear need to not be employed with a double-threaded worm. A solitary-threaded worm gear need to be employed with a single-threaded worm. Solitary-threaded worms are a lot more effective for speed reduction than double-threaded types.
The variety of threads on a worm’s shaft is a ratio that compares the pitch diameter and quantity of teeth. In general, worms have 1,2,4 threads, but some have three, five, or six. Counting thread commences can support you establish the amount of threads on a worm. A one-threaded worm has fewer threads than a several-threaded worm, but a multi-threaded worm will have a lot more threads than a mono-threaded planetary equipment.
To measure the quantity of threads on a worm shaft, a tiny fixture with two floor faces is employed. The worm must be taken off from its housing so that the concluded thread area can be inspected. Following figuring out the variety of threads, easy measurements of the worm’s outside the house diameter and thread depth are taken. Once the worm has been accounted for, a solid of the tooth space is created utilizing epoxy material. The casting is moulded between the two tooth flanks. The V-block fixture rests from the outside diameter of the worm.
The circular pitch of a worm and its axial pitch must match the round pitch of a bigger equipment. The axial pitch of a worm is the length in between the points of the enamel on a worm’s pitch diameter. The lead of a thread is the length a thread travels in one particular revolution. The guide angle is the tangent to the helix of a thread on a cylinder.
The worm gear’s pace transmission ratio is based mostly on the number of threads. A worm gear with a higher ratio can be easily reduced in a single step by making use of a established of worm gears. Nevertheless, a multi-thread worm will have more than two threads. The worm gear is also far more productive than one-threaded gears. And a worm equipment with a large ratio will permit the motor to be employed in a selection of purposes.
worm shaft

Lubrication

The lubrication of a worm gear is especially difficult, thanks to its friction and high sliding contact force. Luckily, there are numerous possibilities for lubricants, these kinds of as compounded oils. Compounded oils are mineral-based lubricants formulated with 10 % or much more fatty acid, rust and oxidation inhibitors, and other additives. This combination outcomes in improved lubricity, reduced friction, and lower sliding use.
When picking a lubricant for a worm shaft, make confident the product’s viscosity is correct for the kind of gearing employed. A lower viscosity will make the gearbox difficult to actuate and rotate. Worm gears also bear a greater sliding motion than rolling motion, so grease must be in a position to migrate evenly all through the gearbox. Repeated sliding motions will thrust the grease away from the make contact with zone.
Yet another consideration is the backlash of the gears. Worm gears have large gear ratios, occasionally three hundred:1. This is crucial for electrical power programs, but is at the exact same time inefficient. Worm gears can generate heat in the course of the sliding movement, so a higher-quality lubricant is crucial. This sort of lubricant will minimize warmth and make certain optimal overall performance. The subsequent suggestions will help you select the correct lubricant for your worm gear.
In low-pace apps, a grease lubricant may possibly be adequate. In increased-pace purposes, it is very best to use a artificial lubricant to avoid untimely failure and tooth wear. In the two circumstances, lubricant option is dependent on the tangential and rotational speed. It is critical to follow manufacturer’s suggestions with regards to the decision of lubricant. But don’t forget that lubricant option is not an straightforward job.

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